• Up to 200,000 per month
  • Flexible: Up to 11 feeders
  • Modular design
  • Bar code, glossy, & large feeder options
  • Up to 50 sheets in flat envelope
Photos of the folds performed by Formax FD 7200 folder/envelope inserter

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Item #: Formax-7202
Availability: Discontinued
Price: $57,650.00

    The Formax 7202 Series Inserters take flexibility and productivity to new heights. Whether you need to insert a 50-page document, a glossy booklet up to 6mm thick, or anything in between, this system can meet the challenge. Its modular design offers up to 11 feed stations with high-capacity feeders, and a standard capacity of up to 2,000 sheets. The top-loading envelope hopper holds up to 800 #10 envelopes or 500 flats, in landscape orientation. Inserting into landscape flats offers higher processing speeds, fewer jams and lower envelope costs.

    A 22" color touchscreen interface guides operators through job programming and functions, and with unlimited programmable jobs, it's even easier to run recurring or frequently processed applications. The 7202 Series has optional High-Capacity Intelligent Feeders with the ability to read 1 and 2-track OMR, 1D Barcodes and 2D Data Matrix, and these codes can be located anywhere on the document. Infrared and electromechanical Double Document Detectors help to ensure the correct documents get into each envelope. These features allow for the automatic insertion of multiple-page documents, eliminating the tedious task of manually collating and inserting.

    The 7202 Series has the power to process up to 5,000 envelopes per hour, and up to 200,000 finished pieces per month. The robust folding system folds up to 8 sheets at a time. Feeders can also be linked with a Cascade Mode to maximize output by connecting feeders filled with the same document. When one feeder empties, the next automatically starts feeding. Optional High-Capacity Versatile Feeders are top loading making it easy to reload on-the-fly, and provide the ability to insert a variety of media, including glossy booklets, DVDs and small inserts.

    Custom cabinets, an Accumulation/Divert Deck, and a High-Capacity Output Conveyor are ideal options to complete this high-volume modular solution.

    This is a picture of a 7202 with all modules and custom cabinets:

    Photo of the  Formax FD 7202 Folder inserter - Envelope Stuffing Machine

    Speed: Up to 4,800/hour #10 envelopes
    Tower Feeder
    Sheet Capacity
    Special 1F: One 1,000-sheet Flex Feeder
    Special 2: Two 500-sheet Flex Feeders
    Special 2F: Two 1,000-sheet Flex Feeder
    Special 3F: Two 500-sheet Flex Feeders on top and One 1,000-sheet Flex-Feeders on bottom
    Special 4: Four 500-sheet Flex Feeders
    Versatile Feeder
    Sheet Capacity (optional):

    Up to 1,000 sheets 20#
    Up to 250 2.4mm booklets
    Envelope Hopper:
    Top-loading, up to 800 standard envelopes or 500 flat envelopes (landscape orientation)
    Tower Feeder Sheet Size:
    3.63" - 16": x 5.75" - 12"W
    Versatile Feeder Insert Size (optional):
    3.63" - 8.5"H x 5.75" - 12"W, up to 6mm thick
    Envelope Size:
    3.9" - 10"H x 8.9" - 13"W
    Insert Thickness:
    1/4" (6mm)
    Dimensions & Weight:
    Tower Feeder w/inserter Base: 107"L x 36"H x 25"D, 743 lbs.
    High Capacity Versatile Feeders: 16"W each, 133 lbs.
    Duty Cycle:
    Up to 200,000 pieces per month
    Voltage:110VAC (60Hz)
    Safety Certifications:
    UL, CE, FCC certified